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Assemblies
Virtual tour

Assemblies

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Assembly units represent the pinnacle of our comprehensive manufacturing capabilities. We are able to take over complete customer documentation and deliver a fully functional, tested unit ready for immediate use. We ensure all stages of production – from design, welding and machining through surface treatment and painting to final assembly, commissioning and final inspection. Our customers thus receive complete units manufactured exactly according to the provided specifications and delivered within the agreed timeframe, without the need to coordinate multiple suppliers.

  • Assembly of a machinery unit for the defence industry, fully manufactured at ZAKO Turčín
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    Virtual tour - ASSEMBLY

    Virtual tour – entrance to the assembly hall, ZAKO Turčín
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    Assembly hall entrance
    Virtual tour – industrial assembly workstation, ZAKO Turčín
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    Assembly hall

    Assembly and production process

    We specialize in the complete assembly of light and medium-duty mechanical units, from frames and subassemblies to fully functional equipment. The process includes fitting, installation of fasteners, bearings and drives, as well as functional testing.

    Thanks to the integration of welding, machining and assembly, we offer customers comprehensive solutions under one roof – from prototype production to final assembly ready for integration into higher-level systems.

    Each project undergoes final quality inspection and functional testing. We provide measurement reports and material certificates with the finished product.

    Technology and quality control

    Thanks to our in-house metal fabrication, welding and machining capabilities, we handle the entire production process internally.

    We use manual and robotic welding, machining, 3D measurement and advanced metrology systems.

    We comply with EN ISO 3834-2, EN 15085-2 CL1 and DIN 2303 Q2 standards, ensuring high quality even for demanding industrial sectors.

    Each project is managed through our internal planning system, ensuring a smooth workflow and on-time delivery.

    Key capabilities in assembly production

    Complete production under one roof: from design to assembly and testing.

    Single-piece and medium-batch production: flexible planning and fast response to changes.

    High precision: ensured through 3D measurement on 5 coordinate measuring machines (CMM).

    Production capacity of 20,000 standard hours/month: for the production of small components through to large-format assemblies.

    Expert team: qualified assembly workers and inspectors.

    Key parameters

    Assembly type
    Light and medium-duty machinery, conveyors, manipulators, frame structures
    Assembly dimensions
    Up to 2,500 × 8,000 mm, weight up to 10 t
    Assembly operations
    Fitting, installation, assembly, electrical installation, test operation
    Finishing operations
    Deburring, marking, threading, painting, palletizing, shipping
    Quality control
    3D measurement, VT/PT/MT testing, functional tests, final reports
    Certifications
    The entire production process is managed in accordance with the EN ISO 9001 standard.
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